• Blog
  • Lab Testing
  • Bioaugmentation Applications
  • Useful Information
  • About Us
BIOLOGICAL WASTE TREATMENT EXPERT
Contact Us

Plug Flow, Complete Mix Which Is Better?

10/6/2014

0 Comments

 
Picture
Wastewater treatments systems are usually thought of as a plug flow, complete mix, or some hybrid type reactor. While most people know the definition of the reactors, they do not know when one is preferred over another.

Plug Flow
Best pictured as a pipe where flow moves in one direction, a tracer entering a plug flow system exits completely at Volume/Flow. There is no dispersion or back-mixing to “equalize” or mix flows from multiple time periods. We often see plug flow reactor systems where influent has little variation and no toxicity/inhibition to the biomass. In practice we rarely see a true plug flow reactor as aeration systems create some degree of mixing/dispersion.

Complete Mix
A complete mix reactor (or CSTR) is often modeled by a beaker wither a single large impeller. In this ideal example, a tracer added to the inlet is immediately dispersed evenly throughout the reactor. The tracer will appear in the effluent as the tracer/volume concentrations.  A CSTR is often used in systems with influent variation and toxicity/inhibition issues caused by high concentrations of the inhibitory compounds. The immediate dispersal/dilution allows for microbial activity to commence as the inhibitory concentration levels are avoided.

Hybrid Flows
In practice we rarely see a true plug flow or complete mix reactor. We often have hydraulic patterns that are somewhere in between the two ideal regimes. For example a long rectangular basin with aeration (either surface of diffusers) often has significant dispersion and back mixing so we have a lag before tracer appears at the effluent, but it appears well before time = volume/flow.

What makes hybid systems interesting is as you increase the number of cells or individual areas modeled by CSTR flows (occurs near a surface aerator), the overall tracer response appears closer to the plug flow ideal where tracer reaches the effluent near the design residence time.

The hybrid flow is used often because it is a more “natural” flow pattern and provides benefits of both ideal flow systems. To determine a working systems’ flow pattern, you can look at spill response data or run a Tracer Study where a conservative tracer is added and monitored at the effluent.


0 Comments



Leave a Reply.

    Author

    Erik Rumbaugh has been involved in biological waste treatment for over 20 years. He has worked with industrial and municipal wastewater  facilities to ensure optimal performance of their treatment systems. He is a founder of Aster Bio (www.asterbio.com) specializing in biological waste treatment.

    View my profile on LinkedIn

    RSS Feed

    Click to set custom HTML

    Archives

    January 2026
    December 2025
    November 2025
    October 2025
    September 2025
    August 2025
    July 2025
    June 2025
    May 2025
    April 2025
    March 2025
    February 2025
    January 2025
    December 2024
    November 2024
    October 2024
    April 2024
    March 2024
    February 2024
    December 2023
    September 2023
    August 2023
    July 2023
    June 2023
    May 2023
    April 2023
    February 2023
    January 2023
    December 2022
    November 2022
    October 2022
    September 2022
    August 2022
    June 2022
    May 2022
    March 2022
    February 2022
    January 2022
    November 2021
    October 2021
    September 2021
    August 2021
    June 2021
    April 2021
    March 2021
    February 2021
    December 2020
    November 2020
    October 2020
    September 2020
    August 2020
    July 2020
    June 2020
    May 2020
    April 2020
    March 2020
    February 2020
    January 2020
    December 2019
    November 2019
    October 2019
    September 2019
    August 2019
    July 2019
    June 2019
    May 2019
    April 2019
    March 2019
    February 2019
    January 2019
    December 2018
    November 2018
    October 2018
    September 2018
    August 2018
    July 2018
    June 2018
    May 2018
    April 2018
    March 2018
    February 2018
    January 2018
    December 2017
    November 2017
    October 2017
    September 2017
    August 2017
    July 2017
    June 2017
    May 2017
    April 2017
    March 2017
    February 2017
    January 2017
    December 2016
    November 2016
    October 2016
    September 2016
    August 2016
    July 2016
    June 2016
    May 2016
    April 2016
    March 2016
    February 2016
    January 2016
    December 2015
    November 2015
    October 2015
    September 2015
    August 2015
    July 2015
    June 2015
    May 2015
    April 2015
    March 2015
    February 2015
    January 2015
    December 2014
    November 2014
    October 2014
    September 2014
    August 2014
    July 2014
    June 2014
    May 2014
    April 2014
    March 2014
    February 2014

    This website uses marketing and tracking technologies. Opting out of this will opt you out of all cookies, except for those needed to run the website. Note that some products may not work as well without tracking cookies.

    Opt Out of Cookies
Proudly powered by Weebly
Photos from Picturepest, marcoverch, perzonseowebbyra, Picturepest, Picturepest, dsearls, dungodung, Massachusetts Office of Travel & Tourism, aqua.mech, vastateparksstaff, hile, Aaron Volkening, amishsteve, Neil DeMaster, mklwong88, KOMUnews, Picturepest, kaibara87, Bernd Thaller